Hex wire netting, also known as hexagonal wire mesh or chicken wire, is a woven steel wire mesh with a distinctive six-sided pattern. While it is commonly used in fencing, agriculture, and construction, it also plays an important role in bumper car safety systems.
In bumper car arenas, hex wire netting is used as a protective barrier that surrounds the entire enclosure. It prevents debris, objects, or small parts from flying out of the ride area and keeps spectators at a safe distance. The netting also helps ensure proper ventilation and visibility while maintaining a lightweight and flexible structure.
a. Safety Enclosure:
Installed around the sides and sometimes the top of the bumper car area, hex wire netting serves as a protective cage that prevents accidental contact between riders and electrical wiring or moving parts.
b. Electrical Protection:
Since bumper cars operate on conductive floors and ceilings, hex wire netting provides electrical isolation and grounding support for the system, reducing the risk of electric shock.
c. Structural Reinforcement:
The mesh supports other components such as foam panels, rubber bumpers, or acrylic sheets, improving the overall stability of the enclosure.
d. Visibility and Airflow:
Its open structure ensures that operators can monitor riders easily, and air circulates freely within the enclosure—important for indoor amusement centers.
There are several types of wire netting used for bumper car installations, depending on the design and safety requirements:
a. Galvanized Hex Wire Netting
Made of zinc-coated steel wire for corrosion resistance.
Commonly used for both indoor and outdoor bumper car setups.
Lightweight, flexible, and easy to shape around curved structures.
b. PVC-Coated Hex Wire Netting
Coated with a layer of colored vinyl (usually green, black, or blue).
Provides extra protection against rust, impact, and weather.
Smooth surface for added safety in entertainment environments.
c. Stainless Steel Wire Netting
Offers superior durability and strength, ideal for permanent amusement park installations.
Resistant to rust, moisture, and long-term wear.
d. Square Wire Mesh
Sometimes used as an alternative to hex netting.
Provides a more rigid, grid-like pattern that’s suitable for straight-sided enclosures.
Heavier and more durable, but less flexible than hex mesh.

Installing hex wire netting properly ensures maximum safety and performance.
Here’s a step-by-step overview:
Measure and Plan:
Determine the total perimeter and height of the bumper car enclosure.
Cut the wire netting rolls to match the required sections.
Prepare the Frame:
The structure is typically made of steel tubing or aluminum posts.
Make sure the frame is stable and all mounting points are clean and rust-free.
Attach the Netting:
Secure the netting to the frame using U-clamps, wire ties, or galvanized staples.
Ensure that the mesh is pulled tight and evenly stretched to avoid sagging.
Reinforce the Edges:
Fold or trim any sharp wire ends. Add protective rubber or PVC edging along cut sections to prevent injuries.
Inspect and Test:
Check all joints, fasteners, and tension points.
Perform a safety inspection before operation to ensure the enclosure can withstand movement and impact.
| Feature | Hexagonal Wire Netting | Square Wire Mesh |
|---|---|---|
| Structure | Flexible woven pattern | Rigid welded grid |
| Flexibility | High – easy to shape around curves | Low – best for flat walls |
| Weight | Lighter | Heavier |
| Cost | More economical | Higher due to material thickness |
| Durability | Moderate to high (depending on coating) | Very high |
| Visibility & Airflow | Excellent | Good |
| Best Application | Indoor or temporary enclosures | Permanent installations or outdoor parks |
In most indoor bumper car arenas, galvanized or PVC-coated hex wire netting is preferred for its balance of safety, flexibility, and cost efficiency.
For outdoor or high-traffic amusement parks, stainless steel square wire mesh may be chosen for added strength.
| Specification | Typical Value | Notes |
|---|---|---|
| Wire Diameter | 0.8 – 1.2 mm | Adjusted based on safety requirements |
| Mesh Opening Size | 25 mm × 25 mm to 40 mm × 40 mm | Smaller openings for higher safety |
| Material | Galvanized steel or stainless steel | Corrosion-resistant |
| Roll Height | 1 m – 2 m | Customizable to fit enclosure design |
| Coating Options | Hot-dip galvanized, PVC-coated | Prevents rust and improves appearance |
| Tensile Strength | 350–550 N/mm² | Ensures durability under stress |
These specifications meet amusement park safety standards, ensuring reliable protection without obstructing the view or airflow.
Hex wire netting is an essential safety and structural component in modern bumper car enclosures.
It provides a balance of strength, flexibility, and visibility, helping protect both riders and spectators.
Whether using galvanized, PVC-coated, or stainless steel variants, choosing the right type and properly installing it ensures that bumper car arenas remain safe, durable, and compliant with amusement safety standards.
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